COMPARISON OF PARTICLE SHAPES OF CONVENTIONALLY GROUND BARITE, CALCITE AND TALC MINERALS BY DYNAMIC IMAGING TECHNIQUE: A REVIEW
Abstract
Shape of particles made by grinding is one of the important measures for determining the utilizations of industrial minerals namely barite, calcite, and talc particles, particularly at production (like coating pigments, paints, rubber and paper) and processing stages (beneficiation by flotation). Therefore, measurement of particle characteristics is a critical issue in the development and control of industrial mineral products in most of the industries for some demanding applications. Ball and rod mills are commonly used as conventional grinding mills to produce a controlled grind size for the flotation circuit in the beneficiation of industrial minerals. Dynamic Image Analysis (DIA) offers reproducible results of a huge number of particles for some industrial minerals namely, barite [1], calcite [2] and talc [3] particles, whose shapes are crucial for some industries utilized as fillers. Thus, this review is about the comparison of shape values in terms of circularity (C) and bounding rectangle aspect ratio (BRAR) determined by the real time DIA. It was found that the shape results of the previous studies for the same samples by SEM measurement [4] were in good agreement with DIA results. It was concluded that the more rounded particles were encountered in the rod milled products for calcite and barite minerals. On the other hand, the more elongated particles were found in the ball milled products for talc mineral. It was attributed to the material type since the same mills were used for all tests. Hence, DIA can be used as a useful tool, which is easy, fast and highly accurate to control the particle shape distributions whether the required powder is fit for use
Downloads
References
Ulusoy, U. (2019). Quantifying of particle shape differences of differently milled barite using a novel technique: Dynamic image analysis. Materialia, 8, 100434. doi: https://doi.org/10.1016/j.mtla.2019.100434
Ulusoy, U., Yekeler, M. (2014). Dynamic image analysis of calcite particles created by different mills. International Journal of Mineral Processing, 133, 83–90. doi: https://doi.org/10.1016/j.minpro.2014.10.006
Ulusoy, U. (2016). Dynamic image analysis of differently milled talc particles and comparison by various methods. Particulate Science and Technology, 36 (3), 332–339. doi: https://doi.org/10.1080/02726351.2016.1248261
Ulusoy, U. (2008). Physical Attributes of Particles and Their Roles on Wetting and Flotation. Chap. 9. Fine Particle Technology and Characterization. Kerala, 213–230.
Critchley, L. (2019). Particle Characterization in Mining. Available at: https://www.azomining.com/Article.aspx?ArticleID=1506
U.S. Geological Survey (2019). Mineral commodity summaries 2019. doi: https://doi.org/10.3133/70202434
Ciullo, P. A. (1996). The industrial minerals. Industrial Minerals and Their Uses, 17–82. doi: https://doi.org/10.1016/b978-081551408-4.50003-x
Hubbe, M. A., Gill, R. A. (2016). Fillers for Papermaking: A Review of their Properties, Usage Practices, and their Mechanistic Role. BioResources, 11 (1). doi: https://doi.org/10.15376/biores.11.1.2886-2963
Kuzvart, M. (2006). Industrial Minerals and Rocks in the 21st Century, 287–303. Available at: http://www.ehu.eus/sem/seminario_pdf/SEMINARIO_SEM_2_287.pdf
Vanderbilt, R.T. (2013). Paints and Coatings. No. 703. Vanderbilt Minerals. Available at: https://www.vanderbiltminerals.com/resources/VR_703_Paint_Filler_Minerals_Reference_Web.pdf
Lobato, E. M. C. (2014). Chap. 4. Determination of aspect ratio of anisometric talc particles from particle size analysis. Virginia, 130–132.
Wypych, G. (2016). Handbook of Fillers. ChemTec Publishing, 938.
Wilms, A., Knop, K., Kleinebudde, P. (2019). Combination of a rotating tube sample divider and dynamic image analysis for continuous on-line determination of granule size distribution. International Journal of Pharmaceutics: X, 1, 100029. doi: https://doi.org/10.1016/j.ijpx.2019.100029
Bandini, V., Biondi, G., Cascone, E., Di Filippo, G. (2017). Dynamic image analysis of Etna Sand in one-dimensional compression. Measurement, 104, 336–346. doi: https://doi.org/10.1016/j.measurement.2016.07.050
Czajkowska, M., Sznitowska, M., Kleinebudde, P. (2015). Determination of coating thickness of minitablets and pellets by dynamic image analysis. International Journal of Pharmaceutics, 495 (1), 347–353. doi: https://doi.org/10.1016/j.ijpharm.2015.08.102
Le, T.-T., Miclet, D., Heritier, P., Piron, E., Chateauneuf, A., Berducat, M. (2018). Morphology characterization of irregular particles using image analysis. Application to solid inorganic fertilizers. Computers and Electronics in Agriculture, 147, 146–157. doi: https://doi.org/10.1016/j.compag.2018.02.022
Yang, Y., Wei, Z., Fourie, A., Chen, Y., Zheng, B., Wang, W., Zhuang, S. (2019). Particle shape analysis of tailings using digital image processing. Environmental Science and Pollution Research, 26 (25), 26397–26403. doi: https://doi.org/10.1007/s11356-019-05974-6
Perrucci, M., Pischtschan, M., Ferreau, J. (2015). SmartmillTM: Exceed your performance limits. Take full control of your grinding mills to increase productivity. ABB Switzerland Ltd., Local Business Unit Process Industries, ABB Whitepaper. Available at: https://library.e.abb.com/public/1f0ebafac7e1475db7662c43c106dc03/WhitePaper_Smart%20Mill_LowRes.pdf?x-sign=bdf+dz8b3S2SCnn7nFu7kw89X9AY0mIOQbnmca6E5hvkD3Yun2D9rXVxT+iJfDUP
Francioli, D. M. (2015). Effect of operational variables on ball milling. UFRJ/ Escola Politécnica.
Eric Forssberg, K. S., Subrahmanyam, T. V., Nilsson, L. K. (1993). Influence of grinding method on complex sulphide ore flotation: a pilot plant study. International Journal of Mineral Processing, 38 (3-4), 157–175. doi: https://doi.org/10.1016/0301-7516(93)90073-j
Yin, W., Zhu, Z., Yang, B., Fu, Y., Yao, J. (2018). Contribution of particle shape and surface roughness on the flotation behavior of low-ash coking coal. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 41 (5), 636–644. doi: https://doi.org/10.1080/15567036.2018.1520346
Szczerkowska, S., Wiertel-Pochopien, A., Zawala, J., Larsen, E., Kowalczuk, P. B. (2018). Kinetics of froth flotation of naturally hydrophobic solids with different shapes. Minerals Engineering, 121, 90–99. doi: https://doi.org/10.1016/j.mineng.2018.03.006
Vizcarra, T. G., Harmer, S. L., Wightman, E. M., Johnson, N. W., Manlapig, E. V. (2011). The influence of particle shape properties and associated surface chemistry on the flotation kinetics of chalcopyrite. Minerals Engineering, 24 (8), 807–816. doi: https://doi.org/10.1016/j.mineng.2011.02.019
Koh, P. T. L., Hao, F. P., Smith, L. K., Chau, T. T., Bruckard, W. J. (2009). The effect of particle shape and hydrophobicity in flotation. International Journal of Mineral Processing, 93 (2), 128–134. doi: https://doi.org/10.1016/j.minpro.2009.07.007
Xia, W. (2017). Role of particle shape in the floatability of mineral particle: An overview of recent advances. Powder Technology, 317, 104–116. doi: https://doi.org/10.1016/j.powtec.2017.04.050
Ahmed, M. M. (2010). Effect of comminution on particle shape and surface roughness and their relation to flotation process. International Journal of Mineral Processing, 94 (3-4), 180–191. doi: https://doi.org/10.1016/j.minpro.2010.02.007
Verrelli, D. I., Bruckard, W. J., Koh, P. T. L., Schwarz, M. P., Follink, B. (2012). Influence of particle shape and roughness on the induction period for particle-bubble attachment. XXVI International Mineral Processing Congress. New Delhi, 5665–5676.
Ulusoy, U. (2003). Effect of Different Grinding Methods on the Critical Surface Tension of Wetting. Sivas.
Yekeler, M., Ozkan, A., Austin, L. G. (2001). Kinetics of fine wet grinding in a laboratory ball mill. Powder Technology, 114 (1-3), 224–228. doi: https://doi.org/10.1016/s0032-5910(00)00326-0
Allen, T. (1990). Particle size measurement. Springer. doi: https://doi.org/10.1007/978-94-009-0417-0
Dapkunas, S. J., Jillavenkatesa, A. (2001). Particle Size Characterization. NIST Recommended Practice Guide. doi: https://doi.org/10.6028/NBS.SP.960-1
Particulate Systems. Available at: http://www.particulatesystems.com
Ulusoy, U., Hiçyılmaz, C., Yekeler, M. (2004). Role of shape properties of calcite and barite particles on apparent hydrophobicity. Chemical Engineering and Processing: Process Intensification, 43 (8), 1047–1053. doi: https://doi.org/10.1016/j.cep.2003.10.003
Hiçyilmaz, C., Ulusoy, U., Yekeler, M. (2004). Effects of the shape properties of talc and quartz particles on the wettability based separation processes. Applied Surface Science, 233 (1-4), 204–212. doi: https://doi.org/10.1016/j.apsusc.2004.03.209
Particle Insight Manual (2013). Micromeritics® Instrument Corp., Particulate Systems 4356 Communications Drive Norcross, GA 30093. USA.
Wotruba, H., Hoberg, H., Schneider, F. U. (1991). Investigation on the separation of microlithe and zircon. The influence of particle shape on floatability. Preprints. XVII International Mineral Processing Congress. Vol. 4. Dresden, 83.
Ulusoy, U., Yekeler, M. (2005). Correlation of the surface roughness of some industrial minerals with their wettability parameters. Chemical Engineering and Processing: Process Intensification, 44 (5), 555–563. doi: https://doi.org/10.1016/j.cep.2004.08.001
Austin, L. G., Klimpel, R. R., Luckie, P. (1984). Process Engineering of Size Reduction: Ball Milling. New York: SME.
Particle Insight Manual (2008). Micromeritics® Instrument Corp. Particulate Systems 4356 Communications Drive Norcross, GA 30093. USA.
Orumwense, O. A., Forssberg, E. (1991). Surface and structural changes in wet ground minerals. Powder Technology, 68 (1), 23–29. doi: https://doi.org/10.1016/0032-5910(91)80060-v
Vogel, L., Peukert, W. (2003). Breakage behaviour of different materials – construction of a mastercurve for the breakage probability. Powder Technology, 129 (1-3), 101–110. doi: https://doi.org/10.1016/s0032-5910(02)00217-6
Bond, F. C. (1954). Control particle shape and size. Chem. Eng., 61, 195–198.
Heywood, H. (1961). Powders in Industry. Soc. Chem. Ind., 25.
Holt, C. B. (1981). The shape of particles produced by comminution. A review. Powder Technology, 28 (1), 59–63. doi: https://doi.org/10.1016/0032-5910(81)87010-6
Kaya, E., Hogg, R., Kumar, S. (2002). Particle Shape Modification in Comminution. KONA Powder and Particle Journal, 20, 188–195. doi: https://doi.org/10.14356/kona.2002021
Methods for PSD of powders. Part 4. Optical Methods (1963). British Standard 3406.
Beyer, W. H. (1978). CRC Handbook of Mathematical Sciences. CRC Press, 982.
Copyright (c) 2020 Ugur Ulusoy

This work is licensed under a Creative Commons Attribution 4.0 International License.
Our journal abides by the CREATIVE COMMONS copyright rights and permissions for open access journals.
Authors, who are published in this journal, agree to the following conditions:
1. The authors reserve the right to authorship of the work and pass the first publication right of this work to the journal under the terms of a Creative Commons Attribution License, which allows others to freely distribute the published research with the obligatory reference to the authors of the original work and the first publication of the work in this journal.
2. The authors have the right to conclude separate supplement agreements that relate to non-exclusive work distribution in the form in which it has been published by the journal (for example, to upload the work to the online storage of the journal or publish it as part of a monograph), provided that the reference to the first publication of the work in this journal is included.
