DEVELOPMENT OF AN AUTOMATED PROCESS CONTROL SYSTEM WITH A SUBSYSTEM FOR CONTINUOUS MONITORING OF EQUIPMENT STATUS FOR AN ENTERPRISE MANUFACTURING STAINLESS STEEL PIPES BY WELDING

  • Evgenii Grishin Immanuel Kant Baltic Federal University, Ukraine
  • Kirill Nesterov Immanuel Kant Baltic Federal University, Ukraine
Keywords: APCS, Continuous Diagnostics, Continuous Quality Control, EAM, SCADA, Pipe Welding

Abstract

This article describes the process of developing an integrated process control system for an enterprise for the production of stainless steel pipes, based on the combination of local automation systems into a factory information technology system. Briefly describes the technological cycle of the production, the equipment used, its features, as well as its change as a result of the introduction of the process control system. It describes the requirements for quality control of products and methods for this control. The features and composition of the process control system are explained. The items of equipment included in the process control system are listed, their technical characteristics are given, and their choice is justified. Software and their structure, the interaction of elements in the system, the main tasks solved by the process control system and their influence on the quality of the finished product are described. The technical and economic analysis and justification of the application of the process control system for this production is carried out.

Downloads

Download data is not yet available.

Author Biographies

Evgenii Grishin, Immanuel Kant Baltic Federal University

Postgraduate student

Institute of Physical and Mathematical Sciences and IT

Kirill Nesterov, Immanuel Kant Baltic Federal University

Institute of Physical and Mathematical Sciences and IT

References

GOST 11068-81. Electric-welded pipes from corrosion-resistant steel (1981). Russian State Standard.

Siemens S7-1500 Programmiruemiy kontroller. Siemens LTD. Available at: https://www.siemens-pro.ru/components/s7-1500.htm

Programmiruemye logicheskie kontrollery. Omron Electronics LLC. Available at: https://industrial.omron.ru/ru/products/programmable-logic-controllers

Guzzetti SPA. Available at: http://www.guzzetti.com/en/azienda/

Typical industry-specific technological database for the automated generation of sets of technological documentation for all types of technological conversions.

Haeberle, S., Fuerst, K. (2000). Knowingplant: decision support and planning for engineering design. Intelligent Systems in Design and Manufacturing III. doi: https://doi.org/10.1117/12.403671

Matsievsky, S. V., Tolstel, O. V. (2006). Fuzzy systems. Kaliningrad: Immanuel Kant Russian State University Publishing House.

Kupriyanov, M. S., Matyushkin, B. D. (1999). Digital Signal Processing: processors, algorithms, design tools. Saint Petersburg: Polytechnika, 592.

MASTERSCADA 4D. Insat LTD. Available at: https://insat.ru/products/?category=1536

Kalinina, E. S., Nesterov, S. V., Tolstel, O. V. (2014). Diagnosis and hardware fault simulation of industry. Bulletin of the I. Kant. Baltic Federal University, 83–87.

Scientific and technical report “Development of a basic scheme for constructing a hardware-software complex for continuous diagnostics of industrial equipment and its main subsystems. Development of diagnostic rules and logical conclusions about the state of equipment”. R&D number AAAA-A16–116081910018–2.

Morozov, V. V., Sobotkovskiy, B. E., Sheyman, I. L. (2004). Methods for processing the results of a physical experiment. Saint Petersburg: Electrotechnical University “LETI”, 64.


👁 304
⬇ 275
Published
2019-11-26
How to Cite
Grishin, E., & Nesterov, K. (2019). DEVELOPMENT OF AN AUTOMATED PROCESS CONTROL SYSTEM WITH A SUBSYSTEM FOR CONTINUOUS MONITORING OF EQUIPMENT STATUS FOR AN ENTERPRISE MANUFACTURING STAINLESS STEEL PIPES BY WELDING. Technology Transfer: Fundamental Principles and Innovative Technical Solutions, 6-8. https://doi.org/10.21303/2585-6847.2019.001029
Section
Computer Sciences