AN EFFECT OF PIB ADDITIVES TO MINERAL OIL RESULTING IN ELIMINATION OF FILM BOILING DURING STEEL PARTS QUENCHING

  • Nikolai Kobasko Intensive Technologies Ltd
  • Anatolii Moskalenko Thermo- Acoustical Diagnostic of Heat Transfer Processes Institute of Engineering Thermophysics of NASU
  • Petro Lohvynenko Institute of Macromolecular Chemistry of NASU
  • Larisa Karsim Institute of Macromolecular Chemistry of NASU
  • Sergii Riabov Institute of Macromolecular Chemistry of NASU
Keywords: quenching, heat treating, insulating layer, film boiling elimination, distortion, no film boiling, smooth cooling benefits

Abstract

To control the process of film boiling during quenching in oils, quench oil makers as a rule manipulate physical properties such as a surface tension and viscosity. However, there is much experimental data showing that special additives can eliminate film boiling in oils without changing their physical properties and which is counterintuitive. Authors explain such phenomenon by showing that the addition of a special additive, for example PIB (polyisobutylene polymer), will create an insulating layer on the surface of steel parts during quenching in oils that will eliminate film boiling without affecting physical properties of the oil. Insulating layer decreases initial heat flux density which becomes less than critical one and of the oil will not begin film boiling during quenching with the PIB additive. Authors believe that such approach will allow engineers to solve effectively the problem of part distortion after quenching. The new oil quenchant containing special additive PIB is patented in Ukraine and is manufactured by Barkor Ltd for needs of the heat treating industry.

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Author Biographies

Petro Lohvynenko, Institute of Macromolecular Chemistry of NASU

Department of Polymers Modification

Larisa Karsim, Institute of Macromolecular Chemistry of NASU

Department of Polymers Modification

Sergii Riabov, Institute of Macromolecular Chemistry of NASU

Department of Polymers Modification

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Published
2016-06-06
How to Cite
Kobasko, N., Moskalenko, A., Lohvynenko, P., Karsim, L., & Riabov, S. (2016). AN EFFECT OF PIB ADDITIVES TO MINERAL OIL RESULTING IN ELIMINATION OF FILM BOILING DURING STEEL PARTS QUENCHING. EUREKA: Physics and Engineering, (3), 17-24. https://doi.org/10.21303/2461-4262.2016.00076
Section
Chemical Engineering

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