AN EFFECT OF PIB ADDITIVES TO MINERAL OIL RESULTING IN ELIMINATION OF FILM BOILING DURING STEEL PARTS QUENCHING
Abstract
To control the process of film boiling during quenching in oils, quench oil makers as a rule manipulate physical properties such as a surface tension and viscosity. However, there is much experimental data showing that special additives can eliminate film boiling in oils without changing their physical properties and which is counterintuitive. Authors explain such phenomenon by showing that the addition of a special additive, for example PIB (polyisobutylene polymer), will create an insulating layer on the surface of steel parts during quenching in oils that will eliminate film boiling without affecting physical properties of the oil. Insulating layer decreases initial heat flux density which becomes less than critical one and of the oil will not begin film boiling during quenching with the PIB additive. Authors believe that such approach will allow engineers to solve effectively the problem of part distortion after quenching. The new oil quenchant containing special additive PIB is patented in Ukraine and is manufactured by Barkor Ltd for needs of the heat treating industry.
Downloads
References
Lohvynenko, P. N., Karsim, L. O., Riabov, S. V., Moskalenko, A. A., Kobasko, N. I. (2016). Oil quenchant. UA Patent № 104380.
Kovalenko, G. V., Kobasko, N. I., Khalatov, A. A. (1987). A Method of Hardening of Steel Components. USSR Certificate № 1355634. Bulletin of Inventions, 44.
Kobasko, N. I. (2012). Real and Effective Heat Transfer Coefficients (HTCs) Used for Computer Simulation of Transient Nucleate Boiling Processes during Quenching. Materials Performance and Characterization, 1 (1), MPC – 2012–0012. doi: 10.1520/mpc-2012-0012
Kobasko, N. I. (2016). Designing of advanced and original austempering processes based on thermal science and engineering physics approaches. EUREKA: Physics and Engineering, 2, 43–50.
Lohvynenko, P. N., Moskalenko, A. A., Kobasko, N. I., Karsim, L. O., Riabov, S. V. (2016). Experimental Investigation of Effect of Polyisobutilene Additives to Mineral Oil on Cooling Characteristics. Materials Performance and Characterization, 5 (1), 1–13.
Kobasko, N. I. (1980). Steel Quenching in Liquid Media Under Pressure. Kyiv: Naukova Dumka, 206.
Kobasko, N. I., Aronov, M. A., Powell, J. A., Totten, G. E. (2010). Intensive Quenching Systems: Engineering and Design. West Conshohocken, USA: ASTM International, 234. doi: 10.1520/mnl64-eb
Tolubinsky, V. I. (1980). Heat Transfer at Boiling. Kyiv: Naukova Dumka, 315.
Kutateladze, S. S. (1952). Heat Transfer at Condensation and Boiling. Moscow: Mashgiz, 232.
Kobasko, N. I. (2007). A method for Evaluation of Critical Heat Flux Densities. Proc. of the 5-th IASME/WSEAS Int. Conference on Heat Transfer, Thermal Engineering and Environment. Athens, 153–159.
Kobasko, N. I., Moskalenko, A. A., Totten, G. E., Webster, G. M. (1997). Experimental determination of the first and second critical heat flux densities and quench process characterization. Journal of Materials Engineering and Performance, 6 (1), 93–101. doi: 10.1007/s11665-997-0037-9
Kobasko, N. I.; Mastorakis, N., Demiralp, M., Mladenov, V., Zaharim, A. (Eds.) (2011). Why Database for Cooling Capacity of Various Quenchants Should be Developed? Computers and Simulation in Modern Science, Vol. V. Athens: WSEAS Press, 142–147.
Kobasko, N.; Zemliak, I. A., Mastorakis, N. (Eds.) (2011). Discussion of the Problem on Designing the Global Database for Different Kinds of Quenchants. Recent Advances in Fluid Mechanics, Heat & Mass Transfer, and Biology. Athens: WSEAS Press, 117–125.
Kobasko, N. I. (1975). Methods of overcoming self-deformation and cracking during quenching of metal parts. Metal Science and Heat Treatment, 17 (4), 287–290. doi: 10.1007/bf00663385
Kobasko, N. I., Aronov, M. A., Powell, J. A., Ferguson, B. L., Dobryvechir, V. V.; Mastorakis, N., Mladenov, V., Bojkovik, Z. (Eds.) (2010). Critical heat flux densities and their impact on distortion of steel parts during quenching. New Aspects of Fluid Mechanics, Heat Transfer and Environment. Athens: WSEAS Press, 338–344.
Kobasko, N. I., Aronov, M. A., Ferguson, B. L., Li, Z. (2012). Local Film Boiling and Its Impact on Distortion of Spur Gears During Batch Quenching. Materials Performance and Characterization, 1 (1), 104533. doi: 10.1520/mpc104533
Kobasko, N. I., Morganyuk, V. S., Dobryvechir, V. V.; Totten, G., Howes, M., Inoue, T. (Eds.) (2002). Control of Residual Stress Formation and Steel Deformation during Rapid Heating and Cooling. Handbook of Residual Stress and Deformation of Steel. Materials Park, USA: ASM International, 312–330.
Totten, G. E., Dossett, J. L., Kobasko, N. I.; Dossett, J., Totten, G. E. (Eds.) (2013). Quenching of Steel. ASM Handbook. Vol. 4A. Steel Heat Treating Fundamentals and Processes. Materials Park, USA: ASM International, 91–157.
Tkachuk, T. I., Rudakova, N. Ya., Sheremeta, B. K., Novoded, R. D. (1986). Possible ways of decreasing film boiling during quenching in mineral oils. Metallovedenie i Termicheskaya Obrabotka Metallov (MiTOM), 10, 42–44.
Kobasko, N. I., Sousa, E. C., Canale, L. C. F., Totten, G. E. (2010). Vegetable Oil Quenchants: Calculation and Comparison of the Cooling Properties of a Series of Vegetable Oils. Journal of Mechanical Engineering, 56 (2), 131–142.
Grabov, L. N., Moskalenko, A. A., Lohvynenko, P. N., Kobasko, N. I. (2012). The DPIE System Improves Cooling Capacity of a Canola Oil to be Used as a Quenchant. Recent Researches in Communications and Computers. Athens: WSEAS Press, 490–494.
Copyright (c) 2016 Nikolai Kobasko, Anatolii Moskalenko, Petro Lohvynenko, Larisa Karsim, Sergii Riabov

This work is licensed under a Creative Commons Attribution 4.0 International License.
Our journal abides by the Creative Commons CC BY copyright rights and permissions for open access journals.
Authors, who are published in this journal, agree to the following conditions:
1. The authors reserve the right to authorship of the work and pass the first publication right of this work to the journal under the terms of a Creative Commons CC BY, which allows others to freely distribute the published research with the obligatory reference to the authors of the original work and the first publication of the work in this journal.
2. The authors have the right to conclude separate supplement agreements that relate to non-exclusive work distribution in the form in which it has been published by the journal (for example, to upload the work to the online storage of the journal or publish it as part of a monograph), provided that the reference to the first publication of the work in this journal is included.